The nozzle cleaning machine, also known as the pick-and-place machine nozzle cleaning machine or SMT nozzle cleaning machine, is a device used for cleaning pick-and-place machine nozzles. This type of machine is commonly referred to as a nozzle cleaning machine, and in some places, it is also called a nozzle cleaner.
Principle of Nozzle Cleaning Machines:
Fully automatic nozzle cleaning machines generate ultra-fine water mist by atomizing water, creating a powerful kinetic energy that is sprayed onto the nozzles to form a continuous energy field above the nozzles to thoroughly clean internal dirt. The independent cleaning process ensures damage-free cleaning of the nozzles. Performing daily maintenance cleaning of nozzles with a nozzle cleaning machine can achieve thorough cleaning results in a safe manner, reducing the cost of nozzle scrapping caused by traditional cleaning methods, extending nozzle lifespan, and playing a crucial role in the maintenance of pick-and-place machines to ensure optimal operational conditions.
Advantages of Nozzle Cleaning Machines:
- Thoroughly removes impurities that are difficult to clean with ultrasonic methods, ensuring no residues remain even in increasingly smaller nozzle apertures.
- Provides more thorough cleaning, directly extending nozzle lifespan without damaging the surface coating or reflector plates.
- Uses environmentally friendly deionized water or distilled water for cleaning, ensuring green and pollution-free operations. The water used for nozzle cleaning can be discharged directly after cleaning.
- Capable of continuous automatic cleaning and drying, with simple and convenient operation. Widely applicable to the cleaning of various pick-and-place machine nozzles.
How to Choose a Nozzle Cleaning Machine:
There are various types of nozzle cleaning machines on the market, which can be overwhelming for first-time buyers. Here are some key points to consider when selecting a nozzle cleaning machine:
- Choose between single-cylinder and double-cylinder machines: Different types of nozzle cleaning machines offer different cleaning effects. Generally, double-cylinder machines have higher cleaning efficiency and automation levels. However, they are also more expensive. Single-cylinder machines are more budget-friendly and suitable for lower cleaning volumes. Buyers should select based on their specific needs.
- Select a reputable manufacturer: There are many brands of nozzle cleaning machines available, with imported ones typically priced 3-5 times higher than domestic ones, or even more. When selecting a machine, consider the company’s budget and intended use. It’s crucial to choose a reputable manufacturer to ensure reliable after-sales service. Established companies like Silman Tech are preferred choices due to their high reputation in the cleaning equipment industry.
- Consider cleaning volume: Nozzle cleaning machines come in different capacities. If the frequency and volume of usage are high, opt for a professional fully automatic nozzle cleaning machine capable of cleaning 40 nozzles at a time. For lower usage frequencies, smaller cleaning machines are sufficient, offering lower prices and lighter weights. Choose according to specific needs.