Steel mesh cleaning can be performed using various methods, including manual cleaning and using specialized steel mesh cleaning machines. Many SMT manufacturers opt for ultrasonic steel mesh cleaning machines, which typically utilize either spray or ultrasonic cleaning methods. While solvent-based cleaning agents like industrial alcohol or IPA are commonly used in these machines due to their effectiveness in removing various contaminants, they may not be the optimal choice.
Solvent-based cleaning agents tend to evaporate quickly, emitting strong odors and potentially harmful vapors into the air. They can also contribute to poor air quality in the production area and pose health risks if inhaled at high concentrations. Moreover, the frequent need to replenish these volatile solvents increases operational costs.
Given these concerns, it is essential to prioritize safety, environmental friendliness, and cost-effectiveness when selecting a cleaning agent for macchine per la pulizia delle maglie d'acciaio. Water-based cleaning agents offer a safer and more sustainable alternative. These agents are compatible with both electric and pneumatic steel mesh cleaning machines (spray or ultrasonic) and are formulated using advanced cleaning technologies.
One such technology is CPT (Cleaning Performance Technology), which enhances the surface-active structure of the cleaning agent, reducing surface tension and improving penetration capabilities. CPT-based cleaning agents are highly effective in removing residues such as lead-free or lead-containing solder pastes and flux residues without the need for rinsing. They operate on a physical cleaning principle, where external forces activate the cleaning agent’s active components, facilitating the removal of contaminants. Once the external force is removed, the active components naturally separate from the waste, allowing for the recycling of the cleaning agent.
Advantages of using CPT-based water-based cleaning agents include:
- Strong cleaning power: Low surface tension enables effective penetration into crevices for thorough cleaning.
- Energy efficiency and environmental friendliness: Compliant with ROHS and EUP directives, free of ozone-depleting substances (ODS) and low in volatile organic compounds (VOCs).
- Safety and reliability: Non-flammable, non-corrosive, and halogen-free.
- Convenience: Compatible with cleaning equipment, making the cleaning process easier and more efficient.
By choosing a sealed pneumatic steel mesh cleaning machine and utilizing water-based cleaning agents with advanced technologies like CPT, manufacturers can ensure safe, effective, and environmentally friendly steel mesh cleaning processes while optimizing cost efficiency.
