Maintenance and repair methods for Panasonic pick-and-place machine nozzles are crucial for the performance and longevity of the equipment. Below, we will discuss several aspects of maintaining and repairing Panasonic pick-and-place machine nozzles to assist you in properly maintaining your equipment.
Firstly, let’s examine the maintenance methods for the suction nozzles of Panasonic pick-and-place machine CM602. Firstly, it’s essential to clean the suction nozzle rod. The surface of the suction nozzle rod is prone to accumulating dust and impurities. During maintenance, gently clean the suction nozzle rod using a dedicated probe needle to remove dirt and impurities. Be careful not to damage the surface of the suction nozzle rod to avoid affecting the vacuum adsorption effect. Additionally, wiping the reflector plate is a necessary maintenance step. The reflector plate is an important component of the suction nozzle used to reflect laser beams. Use a clean cotton cloth to gently wipe the surface of the reflector plate to remove dirt and dust, ensuring the transmission of laser beams is not affected. Furthermore, it’s necessary to inspect whether the suction nozzle rod is deformed, as deformation can lead to errors in mounting accuracy. During maintenance, carefully check for any deformations in the suction nozzle rod and replace it promptly if deformation is observed. Additionally, using a dedicated blowing tool to blow the suction nozzle rod is also an important maintenance step to ensure the internal passage of the suction nozzle rod is clear and does not affect the vacuum adsorption effect. Finally, after maintenance is complete, re-install the suction nozzle into the machine and check if the vacuum value meets the requirements. For the CM602 machine, the vacuum value should be less than -85 to be qualified; for the CM212 machine, the vacuum value should be less than -65 to be qualified. If it doesn’t meet the requirements, further inspection of the nozzle and machine is needed to identify any issues.
Secondly, let’s look at the maintenance methods for the nozzles of the Panasonic MSHIII machine. For this type of machine, we recommend placing the nozzles in the cleaning chamber of the Silman Tech intelligent nozzle cleaning machine and performing automatic cleaning according to the operating instructions. Simply press the pneumatic button, and after a few minutes, remove the nozzles. This cleaning method is simple and effective.
Lastly, let’s discuss the demagnetization method for SMT pick-and-place machine nozzles. To avoid magnetization of the nozzles, control should be exercised from the source by staying away from magnetic sources. During production, stay as far away from magnetic sources as possible and avoid magnetized materials from approaching the pick-and-place machine area. Isolation measures can be taken, such as using isolation plates or covers to separate the pick-and-place machine area from magnetized materials. Additionally, ultrasonic cleaning is an effective method to remove magnetic powder and impurities from the surface of the nozzle. Add an appropriate amount of alcohol to the cleaning solution, then place the nozzle in the cleaning tank, and use the vibration action of ultrasonic waves to remove dirt from the surface thoroughly. After cleaning, remove the nozzle and wipe it clean with a clean cotton cloth. Furthermore, demagnetization of the nozzle can be carried out using a demagnetizer. Place the demagnetizer next to the pick-and-place machine, then bring the nozzle close to the demagnetizer and rotate it around once to subject the nozzle to demagnetization. Be careful not to place the demagnetizer near the control area of the pick-and-place machine. Additionally, demagnetization can also be performed using a demagnetizing bar. Place the demagnetizing bar about 1-2 centimeters away from the nozzle, then rotate it around once to complete the demagnetization process.
The above are the methods for clean and repairing Panasonic pick-and-place machine nozzles. We hope this information is helpful to you. Remember to perform regular maintenance and inspections to ensure the normal operation and longevity of the pick-and-place machine.
